Production Process of Garrison Fencing

The production of garrison fencing involves a meticulous 8-step process designed to ensure high quality, durability, and aesthetic appeal. Below is a clear and logical outline of each step:

Raw Material Inspection

• Objective: Ensure the structural integrity and durability of the fence by verifying the quality of raw materials.
• Process: Specialists examine the outer diameter and wall thickness of steel tubes to confirm they align with detailed product specifications.

Material Cutting For Garrison Fencing

• Objective: Achieve precise lengths required for the fence components.
• Process: Advanced cutting technology is used to cut the tubes according to design requirements, ensuring clean and accurate cuts for uniformity.

Flattening the Vertical Tubes

• Objective: Increase the contact area for welding, leading to stronger joints.
• Process: Vertical tubes are flattened using state-of-the-art machinery without compromising the metal’s integrity, preparing them for assembly.

Welding Garrison Fencing

Objective: Assemble the fence components securely.

Process:

• Garrison Fence Welding: Vertical pipes are directly welded to the surface of the horizontal pipes.
• Techniques Used: Double-sided full welding, spot welding, and circumferential welding, chosen based on the specific part of the fence to enhance structural strength.

Sandblasting for Garrison Fencing

• Objective: Clean and prepare the metal surface for better paint adherence.
• Process: Sandblasting removes oxidation and impurities, creating a clean, rough surface ideal for subsequent chemical treatments and painting.

Phosphating

• Objective: Protect the metal against rust and improve paint adhesion.
• Process: A chemical phosphating process forms a protective layer on the cleaned metal surfaces, enhancing longevity and durability.

Painting Garrison Fencing

• Objective: Provide aesthetic enhancement and a protective barrier against environmental elements.
• Process: Environmentally friendly, high-quality paints are applied evenly in a controlled environment using methods like electrophoresis or spraying. The process ensures even coverage and optimal drying for a flawless finish.

Packaging

Objective: Ensure the product’s safety during transportation.

Process:

• Horizontal beams are wrapped with robust shrink wrap, placed on iron pallets, and secured with protective corner boards and strapping bands.
• Vertical posts are individually wrapped in plastic and palletized.
• Plywood or metal frames separate pallets to prevent damage from direct contact.

Production Considerations Garrison Fencing

Material Selection and Processing:

• Use of high-quality steel with rigorous testing for tensile strength and corrosion resistance.
• Proper pre-treatment, such as rust removal and preheating, before production to ensure quality in welding and coating.

Welding Techniques:

• Utilization of automated welding technology for uniform and strong welds.
• Precise adjustment of welding parameters (current and voltage) based on material characteristics.

Coating Process:

• Application of high-adhesion, anti-corrosion paints to ensure durability.
• Even application through methods like electrophoresis or spraying to withstand various weather conditions without fading or rusting.

Quality Control:

• Strict quality checkpoints at every production stage.
• Professional quality tests from raw materials to finished products to ensure compliance with international safety standards.

Conclusion

The production process of garrison fencing is a carefully orchestrated series of steps that emphasize precision, durability, and quality. From the initial inspection of raw materials to the final packaging, each stage is crucial in delivering a product that meets high standards of security and aesthetic appeal. By adhering to stringent production considerations and quality control measures, the manufacturing process ensures that the garrison fences produced are robust, long-lasting, and environmentally responsible.